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• Exporting Office: 12F, Huaihai Road West, Shanghai, China
• Factory: Picheng World Industrial Park, Danyang City, Jiangsu Province, China
What are the advantages of the press
by：WORLD
2023-01-05
Presses have many characteristics, which are the guarantee of manufacturing quality, the basis for informationization, and can effectively reduce equipment expenses.
1. Advantages of press control
The press controller is a fast data measurement controller independently developed based on an industrial control computer, which can be well implemented in position control: apply pressure to the product at a slow and stable working speed, and control the rotation of the motor each time. The number of turns is fixed, and the repeatability is consistent after eliminating the transmission error; in the pressure control: the pressure measurement and control load sensor is used as the feedback element, and the effective closed-loop control is carried out at a control rate of 1200 times per second to ensure that the pressure is controlled within the Within the error range of ±1%; can control pressure stop/accurate position stop/IO trigger stop/pressure sudden stop/pressure hold/auto-righting function, etc., and can achieve stable pressing force and pressing depth in pressure assembly operations The whole process is closed-loop control; the rapid control performance of the controller based on the industrial control computer is unattainable by other PLC-controlled presses.
2. Advantages of press online detection function
The press machine can provide dual online judgment of the pressing force and the pressing displacement for the press-fitting parts. The pressure of any position or the position under any pressure can be effectively judged whether it meets the product press-fitting design indicators, which can effectively optimize the press-fitting process. Effectively provide design basis; it can also control multi-stage and multi-mode for complex pressing through software.
3. Advantages of one press with multiple functions
The press is controlled by the program in the manufacturing process, and it can perform different press-fitting for different press-fitting processes. Covering area, the multi-process selection of pressing or sequential pressing of the pressing machine can simplify the production line, reduce costs, effectively control product quality, and save labor costs.
4. Presses can establish product identity information advantages
By scanning the code and entering the product label, the parameter database of the important links of the product is established. The number of each product that leaves the factory can be checked and evidenced. Based on the massive data management of industrial computers, the product identity data can be traced.
5. Energy-saving advantages of presses
The energy-saving effect of the press is obvious. Since the press uses the motor as the power source, the torque is output according to the size of the load during use. During the idle stroke and the return process without work, the power loss is small, and the power output of the motor is according to This feature needs to be output, and the energy saving effect is very obvious compared with pneumatic punching and hydraulic presses, saving about 80% of energy.
1. Advantages of press control
The press controller is a fast data measurement controller independently developed based on an industrial control computer, which can be well implemented in position control: apply pressure to the product at a slow and stable working speed, and control the rotation of the motor each time. The number of turns is fixed, and the repeatability is consistent after eliminating the transmission error; in the pressure control: the pressure measurement and control load sensor is used as the feedback element, and the effective closed-loop control is carried out at a control rate of 1200 times per second to ensure that the pressure is controlled within the Within the error range of ±1%; can control pressure stop/accurate position stop/IO trigger stop/pressure sudden stop/pressure hold/auto-righting function, etc., and can achieve stable pressing force and pressing depth in pressure assembly operations The whole process is closed-loop control; the rapid control performance of the controller based on the industrial control computer is unattainable by other PLC-controlled presses.
2. Advantages of press online detection function
The press machine can provide dual online judgment of the pressing force and the pressing displacement for the press-fitting parts. The pressure of any position or the position under any pressure can be effectively judged whether it meets the product press-fitting design indicators, which can effectively optimize the press-fitting process. Effectively provide design basis; it can also control multi-stage and multi-mode for complex pressing through software.
3. Advantages of one press with multiple functions
The press is controlled by the program in the manufacturing process, and it can perform different press-fitting for different press-fitting processes. Covering area, the multi-process selection of pressing or sequential pressing of the pressing machine can simplify the production line, reduce costs, effectively control product quality, and save labor costs.
4. Presses can establish product identity information advantages
By scanning the code and entering the product label, the parameter database of the important links of the product is established. The number of each product that leaves the factory can be checked and evidenced. Based on the massive data management of industrial computers, the product identity data can be traced.
5. Energy-saving advantages of presses
The energy-saving effect of the press is obvious. Since the press uses the motor as the power source, the torque is output according to the size of the load during use. During the idle stroke and the return process without work, the power loss is small, and the power output of the motor is according to This feature needs to be output, and the energy saving effect is very obvious compared with pneumatic punching and hydraulic presses, saving about 80% of energy.
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