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The scope of application of the press

by:WORLD     2022-11-03

First of all, let me introduce the working principle of the lower pressure machine:



The press is also known as a press machine, a punching machine, and an electronic intelligent press-fitting device; it is an AC motor system with PID anti-overshoot (overvoltage) function as the driving power source combined with complex and diversified electrical software system programs. Perfect control and precise mechanical action, the rotary force is changed into vertical direction by the high-precision grinding ball screw to make linear motion, the pressure is controlled and managed by the pressure sensor mounted on the front end of the driving part, the management position is controlled by the encoder, and the work object is controlled at the same time. Apply pressure to achieve the purpose of processing flexibility and intelligence. It can precisely control the pressing pressure/stop position/pressing speed/pressing time at any time, and can realize the pressing force and pressing depth in the pressure assembly operation. The whole process closed-loop control (both displacement), so as to realize the precise pressing of product online quality management; the man-machine dialogue window adopts industrial tablet touch screen computer to provide friendly dialogue function, which is clear, intuitive and easy to operate; safety light curtain and guardrail (removable) Type) device to ensure the personal safety of the operator during the work process. Another optional LED universal work lighting, to achieve close-range fill light function.





Next, I will explain to you the advantages of using a press:





1. Accuracy: The high-precision characteristics of full closed-loop control of precise pressure and displacement are unmatched by other types of presses.





2. Energy saving: Compared with traditional pneumatic and hydraulic presses, the energy saving effect is more than 80%, the use and maintenance costs are low, and it is more environmentally friendly and safe, and can meet the requirements of equipment use in dust-free workshops.





3. Online product evaluation: The whole process control can automatically determine whether the product is qualified or not at any stage of the operation, and implement 100% removal of defective products, thereby realizing online quality management.





4. Press-fit data traceability: The dynamic curve graph of the press-fit data change relationship in the whole process of time, press-fit force and displacement is displayed in real time on the touch screen of the human-machine interface and saved. It can be queried, extracted, and printed for product analysis. Through the press-fit relationship The curve graph can accurately determine the pressure value required by the product at different positions; the system has the ability to store 200,000+ pieces of production report data, and output it directly to the upper computer in EXCEL format for query; it can also be connected to a printer to print data directly





5. 100 sets of press-fitting programs can be customized, stored, and called. The next time you only need to input the press-fitting serial number, it saves time, effort, and improves efficiency; seven press-fitting modes are available to choose from to meet different process needs.





6. Through the USB interface, the pressing data can be stored in the flash disk to ensure the traceability of the product processing data and facilitate the production quality control management.





7. Since the press itself has precise pressure and displacement control functions, there is no need to add a hard limit to the tooling. When processing products of different specifications, it is only necessary to call different press-fitting programs, so one machine can be easily multi-purpose and flexible assembly line.





8. Alarm system: when the actual pressing data does not match the set parameter range value, the system will automatically sound and color alarm and prompt the cause of the alarm, so as to find out the problem of the product in time, quickly and intuitively;





9. Password protection: changing the pressing program requires authorization before operation, which is more secure





Next, I will give you an introduction to the application range of the press:





Such as precision instruments, electronics, bearings, bushings, water pumps, turbochargers, gearboxes, gears, etc. Boxes, gears, automotive chassis parts, rear axles, subframe bushings, etc.





●Automobile industry: engine components, drive shaft components, steering gear components, gearbox components, water pump components, brake disc components, oil seals, etc.





Motor industry: precision press-fitting of motor components, micro-motor components (such as spindles, housings, bearings, shafts)





Electronic industry: precision pressing and cutting of circuit board components (plug-ins, etc.), electronic components, communication products, etc.





Machinery industry: press-fitting of mechanical parts, application of automatic assembly line, life test of wearing parts, etc.





●Home appliance industry: press-fitting and riveting of electrical switches, home appliance accessories, etc.





●Precision half cutting of silicone products, etc.





●Precision press-fitting of core components of imaging technology





Precision pressure testing such as spring performance testing





●Application of aviation, scientific research and special equipment





●Other occasions requiring precise pressure and displacement assembly





come in many forms, like automatic power press machine and automatic power press machine, and they all provide efficient solution for our automatic power press machine needs.
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