Seven advantages of presses

Seven advantages of presses

Advantage 1: Expand the production range of product materials and complex products

The slider curve and slider speed can be adjusted freely, and a variety of different operation modes are set in the system. Customers can choose according to the different needs of the product, or they can set it by themselves. The speed can not only be set to a suitable forming speed for a certain material, but also can be set to hold pressure at any time and any stroke, thus greatly broadening the range of products that can be pressed.

Since the direct drive technology transmits the output torque of the motor to the slider, unlike the flywheel, which has the limitation of energy reduction, the provided forming energy is large, and processes such as extrusion and deep drawing can be realized. It can replace the hydraulic press for hot stamping of high-strength steel plates.

At the same time, the direct drive technology can also realize the load stroke like a hydraulic press in the deformation force range.

Advantage 2: Improve mold life

Die life is closely related to the speed of contact between the die and the blank. If the speed is too large, an impact will be formed, which will shorten the life of the mold. Using direct drive technology, the speed of the slider can be set to ensure flexible contact between the mold and the blank, thereby effectively improving the life of the mold.

Advantage 3: Completely solve the boring problem of the press, and the mold debugging is simple and fast

The motor is equipped with a torque abnormality detection function. If abnormal torque (abnormal pressure) is found during operation, it will respond in time, the motor will reverse, and the slider will return, thus completely solving the problem of the boring machine of the press. At the same time, it also greatly increases the safety protection of workers.

The adoption of the motor can make the slider move up and down at any speed or stagnate at any speed under full load, which greatly shortens the mold debugging time and makes the mold debugging simple and fast.

Advantage 4: Simple structure, low failure rate, simple and easy maintenance

According to statistics, the main reasons why enterprises are reluctant to use mechanical presses are the complex structure and high failure rate, of which nearly 50% of the failures come from clutches. The numerical control press adopts the motor to be directly connected with the gear of the reduction mechanism, and no longer needs the parts that are prone to failure such as clutches and flywheels. The structure becomes simple, easy to maintain, the operation failure rate is low, and the maintenance is convenient.

Advantage 5: It is easy to realize the automation of the whole machine

The slider curve of the CNC press can be set and changed at will, and its characteristics are easy to meet the requirements of on-line automation of walking beams, robots, and mold spray devices, and it is easy to realize the automation of the entire press, and the operation is stable and reliable.

Advantage six: energy saving, vibration reduction, noise reduction, environmental protection

Compared with the traditional clutch flywheel press, the motor of the CNC press can realize variable speed or stop at any time according to the slider speed curve, avoiding the energy consumption of idling, and the energy saving effect is more than 50%. Since the clutch, flywheel and other components are no longer required, the noise and vibration are effectively reduced, and it is a truly environmentally friendly mechanical press.

Advantage 7: Improve production efficiency

By setting the curve of the slider, the slider can go down and return quickly, shorten the working cycle, and effectively improve the production efficiency.

If you are looking for an effective and safe way to take care of automatic power press machine, then mechanical power press automatic power press machine are the best bet.
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