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Precautions for the use of hydraulic pumps for four-column hydraulic presses

by:WORLD     2022-10-15

Shanghai hydraulic press manufacturers specialize in the production of four-column hydraulic presses, small hydraulic presses, single-column hydraulic presses, 10-ton four-column hydraulic presses, 20-ton four-column hydraulic presses, 40-ton four-column hydraulic presses, 80-ton four-column hydraulic presses, 100-ton four-column hydraulic presses, 200-ton four-column hydraulic presses, 300-ton four-column hydraulic presses, Four-column hydraulic press and other three-beam four-column hydraulic press. Today, Shanghai WORLD Press Machine will talk to you about the precautions for the use of hydraulic pumps for four-column hydraulic presses.












(1) Precautions for the connection of the hydraulic pump of the four-column hydraulic press



① The hydraulic pump of the four-column hydraulic press can be equipped with a support or a flange. The pump and the prime mover should use the same base support, and both the flange and the base should have sufficient rigidity. Special attention: Piston pumps with a flow rate greater than (or equal to) 160L/min should not be installed on the fuel tank.








② An elastic coupling should be used to connect the hydraulic pump of the four-column hydraulic press and the output shaft of the prime mover. It is forbidden to install a pulley or gear on the hydraulic pump shaft of the four-column hydraulic press to drive the hydraulic pump of the four-column hydraulic press. When the pump is connected, a pair of supports should be added to equip the pulley or gear, and the coaxiality error between the support and the pump shaft should not be greater than Φ0.05mm.








③ The oil suction pipe should be as short, straight, large and thick as possible. Generally, the oil suction pipe should be equipped with a coarse filter whose nominal flow is not less than twice the pump flow (the filtration accuracy is generally 80-180μm). The oil drain pipe of the hydraulic pump of the four-column hydraulic press should be directly connected to the oil tank, and the back pressure of the oil return should not be greater than 0.05MPa. The oil suction pipe port and the oil return pipe port of the oil pump must be below the minimum oil level of 200mm in the oil tank. Pay special attention to the oil filter on the oil suction pipe of the plunger pump. The diameter of the stop valve on the oil suction pipe should be one block larger than the diameter of the oil suction pipe, and the length of the oil suction pipe is L.<2500mm, no more than two pipe elbows.








④ The hydraulic pump inlet and outlet of the four-column hydraulic press should be well equipped and the sealing device should be reliable, otherwise air inhalation or oil leakage will occur, which will affect the function of the hydraulic pump of the four-column hydraulic press.








⑤ The self-priming height of the hydraulic pump of the four-column hydraulic press shall not exceed 500mm (or the inlet vacuum degree shall not exceed 0.03MPa). If the oil supply pump is selected for oil supply, the oil supply pressure shall not exceed 0.5MPa. Pressure-resistant sealing ring. Regarding the plunger pump, the method of backfilling and self-priming should be used as much as possible.








⑥ Before installing the hydraulic pump of the four-column hydraulic press, check whether the depth of the equipment hole is greater than the shaft extension of the pump to avoid the phenomenon of jacking the shaft, otherwise the pump will be burned.























(2) Precautions for the use of hydraulic pumps by four-column hydraulic press manufacturers



① When the hydraulic pump of the four-column hydraulic press is started, it should be jogged several times first. After the oil flow direction and sound are normal, work under low pressure for 5-10 minutes, and then put it into normal operation. Before starting the plunger pump, it is necessary to fill the pump with clean working oil through the drain port on the casing.








② The viscosity of the oil is affected by the temperature, and the viscosity of the oil increases with the increase of the oil temperature. Therefore, the oil temperature is required to be kept below 60 °C. In order to make the hydraulic pump of the four-column hydraulic press work stably at The fluid should have oil temperature characteristics whose viscosity is less affected by temperature changes, as well as good chemical stability and anti-foaming properties.








③ The oil must be clean and must not be mixed with mechanical impurities and corrosive substances. The hydraulic system without filtering equipment on the oil suction line must be refueled to the fuel tank by an oil filter truck (filtering accuracy less than 25μm).








④ The maximum pressure and maximum speed of the hydraulic pump of the four-column hydraulic press refer to the peak value allowed in a short period of time in use. Long-term use should be avoided, otherwise it will affect the life of the hydraulic pump of the four-column hydraulic press.








⑤ The normal operating oil temperature of the hydraulic pump of the four-column hydraulic press is 15-65°C. The maximum temperature on the pump casing is generally 10-20°C higher than the oil temperature at the pump inlet in the fuel tank. When the oil temperature in the fuel tank reaches 65°C, the pump The maximum temperature on the shell does not exceed 75 ~ 85 ℃.




If you have plenty of time, you can learn how to take care of automatic power press machine. Also, invest in the right automatic power press machine mechanical power press.
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